Sanitary Stainless Steel Single-Layer Mixing Tank Food Use

Product Overview

The Sanitary Stainless Steel Single-Layer Mixing Tank stands as a cornerstone equipment in food processing, engineered to meet the stringent hygiene and efficiency demands of modern food production. Crafted with food-grade materials and precision engineering, this mixing tank series (JBG—500 to JBG—5000) offers versatile solutions for blending, stirring, and homogenizing various food ingredients. Whether for small-batch artisanal production or large-scale industrial operations, these tanks ensure consistent mixing performance while adhering to global food safety standards.

Designed with a single-layer structure, the tanks balance durability and heat transfer efficiency, making them ideal for processes requiring uniform temperature distribution. The series covers a wide capacity range from 500 L to 5000 L, accommodating diverse production scales. Each model is built with high-quality stainless steel, featuring smooth inner surfaces and seamless welds to prevent bacterial growth and facilitate easy cleaning—critical factors for maintaining food safety compliance.

Product Features

Sanitary Construction

At the core of these mixing tanks is their commitment to food safety. Constructed using premium 304 stainless steel (with 316L options available for corrosive applications), the tanks boast mirror-polished inner surfaces (roughness Ra < 0.4 μm) and arc-transition welds, eliminating dead corners where contaminants could accumulate . This design not only meets strict FDA and EU food contact regulations but also simplifies cleaning procedures, supporting efficient CIP (Clean-in-Place) operations.

Versatile Capacity Options

The JBG series offers six standard models to suit varied production needs:

• JBG—500: 500 L volume with Φ800 mm diameter and 800 mm height

• JBG—1000: 1000 L volume with Φ1100 mm diameter and 1000 mm height

• JBG—2000: 2000 L volume with Φ1300 mm diameter and 1500 mm height

• JBG—3000: 3000 L volume with Φ1600 mm diameter and 1500 mm height

• JBG—4000: 4000 L volume with Φ1700 mm diameter and 1800 mm height

• JBG—5000: 5000 L volume with Φ1800 mm diameter and 1800 mm height

Each model’s compact single-layer design optimizes floor space utilization while ensuring structural stability during operation.

Efficient Stirring Performance

Equipped with powerful agitators, the tanks deliver consistent mixing results across different viscosity levels. The stirring system features motor power ranging from 1.1 kW (JBG—500) to 4 kW (JBG—5000), ensuring sufficient torque for thick mixtures like sauces and pastes . A key advantage is the adjustable stirring speed of 200 r/min or 60 r/min, which can be customized based on specific process requirements—from gentle blending of delicate ingredients to high-speed homogenization of viscous fluids .

Customization Flexibility

Beyond standard specifications, the tanks offer extensive customization to meet unique production needs. Options include tailored tank dimensions, specialized agitator types (e.g., paddle, anchor, or turbine), and integration of heating/cooling jackets . This flexibility allows manufacturers to adapt the equipment to specific recipes, viscosity profiles, and production workflows, enhancing operational efficiency.

Applications

The Sanitary Stainless Steel Single-Layer Mixing Tank finds widespread use across the food and beverage industry, including:

• Dairy Products: Mixing milk, yogurt, and cream-based formulations.

• Sauces & Condiments: Blending tomato sauces, dressings, and seasonings with precise consistency.

• Bakery & Confectionery: Preparing batters, fillings, and syrups.

• Fruit & Vegetable Processing: Creating purees, jams, and concentrates.

• Beverages: Mixing juices, smoothies, and functional drinks.

Its sanitary design makes it suitable for both hot and cold mixing processes, supporting pasteurization, hydration, and emulsification tasks critical in food manufacturing .

FAQ

What materials are used in the tank construction?

The tanks are primarily constructed with 304 stainless steel, ensuring corrosion resistance and compliance with food-grade standards. For applications involving acidic or high-salt ingredients, 316L stainless steel is available as a customization option .

Can the stirring speed be adjusted beyond the standard settings?

Yes, the stirring speed is not limited to 200 r/min or 60 r/min. The design allows for further adjustments according to specific process needs, ensuring optimal mixing for different ingredient types .

What capacity options are available in the JBG series?

The series includes six standard models with volumes ranging from 500 L to 5000 L, covering small to large-scale production requirements. Custom capacities can also be engineered for unique operational needs .

Is the equipment easy to clean and maintain?

Absolutely. The tanks feature smooth, mirror-polished inner surfaces and seamless welds, minimizing residue buildup. Their design supports efficient manual cleaning or integration with automated CIP systems, reducing downtime between batches .

Does the tank support heating or cooling functions?

While the standard models are single-layer, customization options include adding jacketed heating or cooling systems. These can use water, steam, or heat transfer oils to regulate temperature during mixing .

Are the tanks compliant with international food safety standards?

Yes, all models meet FDA, EU 10/2011, and GMP requirements for food contact materials. The sanitary design and high-quality stainless steel construction ensure compliance with global hygiene regulations .

• Ultra-Hygienic Surfaces

  Material:316L/304 Stainless Steel  

  Finish: Mirror Polish (Ra ≤ 0.4µm)  

  Compliance: FDA, EHEDG, 3-A Sanitary Standards  

  Result: Prevents bacterial growth, ideal for Pharma/Food.

  
  

• High-Efficiency Mixing

  Agitators:Custom impellers (Turbine, Anchor, Propeller)  

  Power:0.5–50 HP Motors (VFD Controlled)  

  Capacity: 100L to 20,000L  

  Result: 30% faster homogenization vs. standard mixers.

  
  

• Zero Leaks, Zero Downtime  

  Seals: Double mechanical seals (GMP-compliant)  

  Welds:ASME-certified TIG welding  

  Testing: 100% pressure & helium leak checks  

  
  

• Smart & Scalable

  Automation:PLC integration ready  

  Customization: Jacketed, insulated, or mobile designs  

  Result: Grow from R&D to full production seamlessly.