Precise Temperature Control — Heating Mixing Tank

I. Product Overview:

The heating mixing tank is a multi-functional equipment integrating heating, stirring, mixing and homogenization. Its core positioning is "precise temperature control, efficient homogenization, sterile cleanliness and easy operation", which is widely used for heating, dissolving, mixing and homogenizing various liquid and paste materials. The equipment adopts a vertical structure with a small floor area, which is suitable for the compact layout of the workshop. It can realize one-stop completion of materials from heating to mixing, greatly reducing the time of process connection, reducing labor input and improving production efficiency.

The tank body is made of food-grade and pharmaceutical-grade SUS304/SUS316L stainless steel, which is corrosion-resistant, odorless and residue-free. Equipped with a precise temperature control system and an efficient stirring device, the temperature control accuracy can reach ±1℃, and the stirring uniformity is high, avoiding material caking and local overheating, and ensuring consistent quality of each batch of products. At the same time, it is equipped with a sterile sealing and online cleaning system, which meets the requirements of clean production and adapts to the compliance standards of multiple industries.

II. Application Industries:

With its flexible adaptability and stable performance, the heating mixing tank has deeply penetrated into many rigid-demand industries, accurately matching the heating and mixing needs of different materials, and becoming a "good helper" for various industries to improve production efficiency.

1. Food and Beverage Industry: Used for heating, dissolving and mixing fruit juice, dairy products, sauces, beverages and alcohol, such as jam boiling, dairy product homogenization and beverage preparation, to ensure uniform taste and stable quality of materials.

2. Pharmaceutical and Biological Industry: Suitable for heating, dissolving, mixing and homogenizing liquid medicines, intermediates and health products. It strictly follows GMP standards to ensure sterility and no cross-contamination, and guarantee the purity of medicines.

3. Daily Chemical and Beauty Industry: Used for heating, emulsifying and mixing cosmetic stock solutions, skin care base materials and toiletries, such as the production of face cream and shampoo, to improve the fineness and stability of products.

4. Fine Chemical Industry: Used for heating and mixing coatings, inks, adhesives and electrolytes, avoiding material stratification and improving product uniformity and performance.

III. Technical Parameters:

The core technical parameters can be flexibly adjusted according to customer needs. The following are the general standard parameters:

IV. Structural Design:

The structural design focuses on "efficiency, hygiene and convenience", simplifies redundant design, and every detail is in line with production needs, balancing practicality and compliance.

1. Tank Structure: Vertical cylindrical design, with upper and lower heads adopting elliptical heads, arc transition without dead corners, and mirror-polished inner wall (Ra≤0.4μm), avoiding material residue and bacterial growth, and facilitating cleaning.

2. Heating Structure: Jacket-type heating design with large heating area, fast and uniform temperature rise, avoiding local overheating, energy-saving and efficient; the jacket thickness and structure can be optimized according to the heating method.

3. Stirring Structure: Anchor-type, paddle-type or propeller-type stirring paddles are adopted, which are suitable for different material viscosities, stir uniformly without dead corners, can realize homogenization function, and improve material fineness; the stirring motor adopts explosion-proof design, safe and reliable.

4. Sealing and Interface: Fully sealed structure, equipped with hygienic seals, no leakage and no odor.

V. Manufacturing Standards:

Strictly follow national and industry standards, and conduct full-process quality control to ensure that the equipment is compliant, stable and durable, making customers more assured to use.

1. Core Standards: Follow "Steel Welded Atmospheric Pressure Vessels" (NB/T47003.1-2009), "Stainless Steel Thin-Walled Vessels for Food Industry" (QB/T2681-2004), GMP Good Manufacturing Practice for Drugs and other standards, and align with ISO 9001 quality management system.

2. Raw Material Control: Select food-grade/pharmaceutical-grade stainless steel from regular manufacturers, and each batch of raw materials provides material certificates and test reports to prevent unqualified raw materials from being put into production.

3. Production Inspection: High-precision welding technology is adopted, the welds are polished flat without defects; each equipment undergoes water pressure, air tightness, temperature control accuracy and sterile inspection before leaving the factory, and can leave the factory only after passing the standards.

VI. Customization Capability:

In response to the personalized needs of different industries and materials, we provide full-dimensional customization services, with one-to-one docking to create exclusive equipment and adapt to various production conditions.

1. Material Customization: According to the corrosiveness of materials, SUS304/SUS316L stainless steel can be selected, and special alloy materials can be customized for highly corrosive materials.

2. Specification Customization: The volume and tank size can be adjusted as needed; the heating method (electric/steam/heat transfer oil) and stirring paddle type can be customized to adapt to different materials and sites.

3. Function Customization: Homogenization device, vacuum system, automatic temperature control system and liquid level alarm device can be added to realize automatic and intelligent production.

VII. Application Cases:

Over the years, the heating mixing tank has served thousands of enterprises across multiple industries, winning customer recognition with stable performance and efficient performance. The following are typical cases:

Case 1: A Large-scale Food Factory (Taiwan Xue Mei Fragrance and Spice Co., )

Demand: Need to realize integrated sauce boiling and mixing, requiring precise temperature control (80-90℃), uniform stirring without caking, and adaptation to mass production.

Solution: Customized 2 sets of 10000L steam heating mixing tanks, equipped with anchor-type stirring paddles and precise temperature control system, and added insulation layer to realize one-stop sauce heating and stirring, with temperature control accuracy of ±1℃ and no local overheating.

Case 2: A Daily Chemical Enterprise (Hsiang-ya Modernization Co.,)

Demand: Need to realize heating, emulsifying and mixing of raw materials, requiring sterility, fine homogenization, avoiding stratification, and adapting to small-batch and multi-variety production.

Solution: Customized 3 sets of 1000L electric heating mixing tanks, equipped with homogenizing stirring device and CIP cleaning system, adopting fully sealed structure, in line with daily chemical sterile standards.

VIII. FAQ:

1. Q: How to choose the heating method of the heating mixing tank?
A: Choose according to the workshop conditions. Electric heating is suitable for scenes without steam supply and easy to operate; steam heating has fast temperature rise and is suitable for mass production; heat transfer oil heating is suitable for high temperature needs (>100℃).

2. Q: Does the equipment meet the hygiene standards of the food/pharmaceutical industry?
A: Fully compliant. The tank body is made of food-grade/pharmaceutical-grade stainless steel, with a mirror-polished inner wall and equipped with a CIP online cleaning system, no hygiene dead corners.

3. Q: What is the cycle for customizing equipment?
A: The conventional customization cycle is 7-15 days, and 15-30 days for large-scale non-standard equipment. One-to-one docking is provided throughout the process to timely feedback the production progress.

4. Q: Is the later maintenance of the equipment complicated?
A: No, the equipment has a simple structure, easy to disassemble and clean.