Double Effect Concentrator, Empowering Quality Improvement and Consumption Reduction in Multiple Industries

•I. Product Overview

Double-effect vacuum concentrator is composed of one-effect heater, one-effect evaporator, two-effect heater, two-effect evaporator, tube condenser, receiving tank, buffer tank, water-ring vacuum pump, circulating water tank and other components; effectively utilizes the secondary steam generated by the evaporation process; it is a kind of concentrating equipment suitable for traditional Chinese medicine, western medicine, glucose, starch, dairy products, chemical industry, etc., and it is especially suitable for low-temperature vacuum concentrating of heat-sensitive materials. Concentration.

•II. Application Industries

• Biopharmaceutical Industry: Concentration and purification of traditional Chinese medicine extracts, western medicine intermediates, biological preparations and other materials, retaining effective components without loss.

• Food and Beverage Industry: Concentration of fruit juice, pulp, dairy products, honey, condiments, etc., locking in natural flavor and nutrition, and improving product concentration.

• Fine Chemical Industry: Concentration and solvent removal of chemical raw materials, coating additives, daily chemical raw materials, etc., reducing the water content of materials and facilitating subsequent processing.

Other Industries: Concentration of health products, cosmetic raw materials, water treatment, etc., adapting to the concentration needs of various materials.

•III. Product Advantages

• Energy Saving and Consumption Reduction: Adopting double effect evaporation design, secondary steam is recycled, and the energy consumption is only 50%-60% of that of single effect concentrator, which greatly reduces the energy consumption cost of enterprises.

• High Efficiency Concentration: Two-stage evaporation in series, fast evaporation speed and high concentration efficiency, which can quickly concentrate materials to the specified concentration and shorten the production cycle.

• Quality Assurance: Low-temperature evaporation (adjustable evaporation temperature) avoids material deterioration and loss of effective components at high temperature, ensuring stable quality of concentrated materials.

• Clean and Compliant: The parts in contact with materials are made of SUS304/SUS316L stainless steel, with mirror-polished inner wall without dead corners, easy to clean and no residue, complying with the hygiene and compliance standards of multiple industries.

• Easy Operation: Equipped with an intelligent control system, it can accurately adjust temperature, pressure and concentration, realize one-key start and stop, reduce manual intervention and lower the operation difficulty.

• IV. Technical Parameters

•V. Structural Design

• Evaporation System: Composed of first-effect and second-effect evaporators in series, adopting shell-and-tube structure, with high heat exchange efficiency and fast evaporation speed. Secondary steam is recycled to achieve the goal of energy saving.

• Tank Structure: Vertical design, parts in contact with materials are made of SUS304/SUS316L stainless steel, with mirror-polished inner wall (Ra≤0.4μm), arc transition without dead corners, no material residue and easy to clean.

• Condensation System: Equipped with high-efficiency condenser, which quickly condenses secondary steam. The recovered condensed water can be recycled, further reducing energy consumption and water waste.

• Control System: Standard equipped with intelligent control system, which can real-time monitor temperature, pressure, liquid level and concentration, accurately adjust various parameters, support one-key start and stop and automatic alarm, and is easy to operate.

• Auxiliary Structure: Equipped with feed port, discharge port, cleaning port and vent port; optional CIP online cleaning system, no manual disassembly and cleaning required, reducing downtime; the bottom adopts inclined design to facilitate material discharge.

•VI. Manufacturing Standards

Strictly follow national and industry standards, and conduct strict quality inspection throughout the process to ensure the safety, compliance and durability of the equipment, adapting to the production requirements of multiple industries:

• General Standards: ISO 9001 Quality Management System, GB 150-2011 "Pressure Vessels" Standard

• Food Industry: GB 4806.1-2016 "General Safety Requirements for Food Contact Materials and Products"

• Biopharmaceutical Industry: GMP "Good Manufacturing Practice for Drugs"

•VII. Customization Capabilities

• Specification Customization: Processing capacity, concentration ratio and tank size can be customized to adapt to the needs of small-batch trial production and large-batch mass production.

• Material Customization: According to the corrosion of materials, SUS304/SUS316L stainless steel is selected to meet the cleanliness and corrosion resistance requirements of food, pharmaceutical, chemical and other industries.

• Function Customization: Add CIP online cleaning, automatic slag discharge, low-temperature evaporation, PLC intelligent control upgrade and other functions to adapt to the concentration needs of special materials.

• Structure Customization: Vertical/horizontal structure can be customized according to the workshop space, and the pipeline layout can be optimized to improve the utilization rate of workshop space.

•VIII. Application Cases

•IX. FAQ

Q: How much more energy-saving is the double effect concentrator than the single effect concentrator?

A: The core advantage is energy saving. The energy consumption is only 50%-60% of that of the single effect concentrator, which is 40%-50% more energy-saving than the single effect concentrator. Long-term use can greatly reduce the energy consumption cost of enterprises.

Q: Is the equipment operation complicated? Do you need professional personnel?

A: The operation is simple. Equipped with an intelligent control system, it can be started and stopped with one key, and various parameters can be accurately adjusted. No professional operation experience is required, and ordinary employees can get started after simple training.

Q: Is equipment maintenance troublesome?

A: Maintenance is convenient, with few wearing parts and low failure rate. Daily maintenance only requires simple cleaning and inspection.

Q: What are the main customization differences between different industries?

A: The core differences lie in materials (food/pharmaceutical grade 304/316L), cleanliness requirements (whether sterility and CIP cleaning are needed), and evaporation temperature (low temperature is needed for heat-sensitive materials), which can be accurately customized according to industry characteristics .